Gas, Electric, Dual Fuel Ranges / Ovens / Gas Components

 

 

                        

                  

               

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Cooking Products Test System

• complete test system for electric, gas, and dual fuel cooking products

• communicates with electronic control board for electric cooking products

• repair mode displays failed steps for repair station

• troubleshooting mode for single step selection in test sequence

• barcode model and serial number entry

• user friendly touch screen operator interface

• automatic and operator prompted test sequence

• slave monitor across line from test operator displays test sequence and operator prompts

• user friendly test recipe editor to create unique test sequence recipe for each model

• integrated with up line mass flow leak tester with barcode entry of model and serial numbers

• high and low current measurement ranges for heating elements, lights, fans

• measures BTU/hr for gas burners - natural gas and LP gas

• easy gas calibration of BTU/hr to laboratory measurements with dry or wet meters or calibrated burner

• easy electric calibration to external standard meter

• integrated with up line defects entry using wireless barcode scanners

• tester network separate from plant network including line host computers and data server

• line testers communicate with each other and line host computer

• line host computers communicate with tester network data server 

• tester network communicates with plant network through plantshare folder

• remote login to tester network data server to retrieve log files and update tester software

• fail ticket printer

• comprehensive system configuration and troubleshooting utilities

• comprehensive test results data collection and transfer to tester network data server

• barcode entry of model and serial number

• verify up line mass flow leak test results and integrate into test results data

• ground continuity

• hipot

• manual flame test for gas cooking products

• check cooking product cycle and temperature controls

• check lights, fans, self clean door lock

• measure each electric heating element current and/or gas burner BTU/hr

• check against high and low limits

• operator entry of visual defects from list

Gas Ranges  

• ground continuity

• hipot (including quadrature hipot for electronic controls)

• wiring checks

• cracked ignitor detection

• safety valve function

• manifold leak detection (flow or pressure decay)

• burner flow (BTU/hr)

• computer aided/PLC based/manual testing

Electric Ranges  

• ground continuity

• hipot (including quadrature hipot for electronic controls)

• wiring checks

• heating element wattage and amperage

• non-contact surface element current flow sensing

• computer aided/PLC based/manual testing

• microwave leakage

Range Handling System  

• automatic range positioning

• automatic electric surface element current flow sensing

• automatic gas or electric hookup

Reports, Statistics, and System Setup  

• automatic or barcode data entry

• pass/fail tickets

• daily production reports

• Pareto analyses

• local statistics and report displays

• functional and visual defects database

• repair station corrective action database

• local networking of test/data collection computers

• data transfer to plant host/mainframe computer

• test recipe entry and editing

• defect code entry and editing

Gas Appliance Components

Gas Valves

• flow testing to verify calibration

Gas Manifolds  

• leak flow testing (volume independent)

• pressure decay testing

• 20 to 200 cc/hr at 10 to 25 in. W.C.

• 15 to 30 second test cycle